Iscar recently released a variety of different drilling innovations to meet their customers needs. These new products are Sumocham Drill, DR-DH and Deep Drills. Drawing off of their expertise Iscar has come up with brand new and innovative ways to expand productivity for the customer. Here is a little bit about these innovative products, and how they will benefit the end user of these drills.
SUMOCHAM Drills
ISCAR's new SUMOCHAM drill family is an advanced progression of the highly successful CHAMDRILL and CHAMDRILLJET drill families. The drill features twisted coolant nozzles with indexable drilling heads which are available in different head configurations for a variety of material groups. SUMOCHAM drills can be used on milling centers or lathes.
SUMOCHAM incorporates four different standard drill head geometries, designed for unmatchable performance and high dependability. The drill head is made with a sharp cutting edge and polished flutes. SUMOCHAM drilling heads are available in the diameter range of 8 to 25.9 mm. The drill head has ground flutes for smooth, constant chip flow and a ground gash for enhanced penetration.
The drill shank design is in accordance to DIN 9766 standard, with available drilling depth to diameter ratios of 1.5XD, 3xD, 5XD and 8xD. All drill bodies showcase coolant through holes. The accurate cylinder added to the clamping portion increases rigidity and decreases internal stresses. The rotation stopper planes are accurately ground, which enhance the control on the drilling head position and support, increasing tool performance and life. ISCAR's innovative SUMOCHAM drill line will offer longer tool life and greater productivity.
DR-DH Deep Drills
DR-DH drills can obtain drilling depth-to-diameter ratio of 7XD and up. Constructed to be implemented on standard horizontal milling centers, turning, and multi-task machines. Use of supplementary machine and setup can be avoided. They will be obtainable as semi-standard product in a diameter range of 25.4 to 69.5 mm (1.00 - 2.73").
Two versions will be available:
A Single Flute DR-DH-31.65-0350NC-2FS is a very rigid tool that has a patented chip gullet design. It was developed for easily cut materials comparable to cast iron and low alloyed steel.
A Double Flute DR-DH-31.65-0350NC-2FD has a double chip gullet for improved chip flow. It was tailored for drilling gummy materials like non-alloyed steel and high temperature alloys.
ISCAR DEEP HOLE DRILLS
With ISCAR's new solid carbide deep hole drills, you can easily drill up to 22 times diameter and arrive bottom10% faster than with other solid carbide drills - and six times faster than a HSS drill. This capability can speed up several high-volume operations. The deep-hole drilling station no longer has to slow down a transfer line or stop it exclusively because a drill breaks.
Different target applications encompass deep holes for automotive, hydraulic blocks and die & mold work. A combination of features assist the twist drills to cut faster, straighter,deeper, last longer and discharge chips more surely. A specialized high-strength core creates a more long lasting drill point and allows for deeper flutes, enlarging the departure path for chips.
The drill tip itself have a 140 positive-point, four-margin design to maintain the edge, decrease thrust forces and aide centering and tracking. A post-coat polishing measure on the flutes, margins and cutting edges reduces friction and torque that can quickly snap a drill.
The latest drills are found in standard diameters ranging from 5 to 10 mm, in 20 and 22 length to diameter ratios. Special sizes are attainable on request. All are built of IC908, a 10% cobalt submicron carbide grade, and comes with a TiAlN PVD coating, and can be reconditioned.
These are just some of the latest innovations coming from Iscar.
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